To work with the machining center, we first developed a detailed computer picture (a so-called “solid model”) of the blanks we wanted to produce. From the solid model, our programmer wrote the control codes to guide the machines. Simultaneously, the special tools and fixtures needed for our manufacturing process were prepared.

The actual running of the blanks is amazing to watch. The billets are untouched by human hands. The milling bits, reamers and other tools used in the course of manufacture are changed and positioned automatically. The mouthpiece blank is continually flooded with liquid coolant, splashing in all directions, which is why each machine is fully enclosed and observed only through a window. The process looks messy, but is very precise.

We now have four different clarinet mouthpiece designs in our inventory, each one most readily adaptable to a different tonal character. As produced by CNC machines, Vintage super-blanks are playable, but they still need the final handcrafting and facing that adapts their tone to each customer’s preference. They have proven themselves unusually willing recipients of this modification, which allows us the flexibility to achieve your concept without risking your playing comfort.

Other methods of production would be lower in cost, but we prefer CNC manufacturing. Its greater cost is more than offset by its flexibility, greater precision and higher quality.

Rod rubber billet ready for the CNC machine



CNC machine



CNC machine, another view.
Note the small buffing wheel in the front...
some things are still done by hand



Mouthpieces that have been turned on
the CNC lathe and are now ready for the CNC mill.
Note the rod rubber billets at the bottom



This is a closer view of the "turned" billets



Finished clarinet mouthpiece blanks



Another view of the finished blanks

After our blanks are produced by our CNC machining center, each mouthpiece is handmade by Brad Behn into a finished work of art.